Wissenschaftliche Publikationen
Autoren: T. Stöhr, V. Reiter, S. Scheikl, N. Klopčič, S. Brandstätter, A.r Trattner
Abstract: The transport of hydrogen in used natural gas pipelines is a strategic key element of a pan-European hydrogen infrastructure. At the same time, accurate knowledge of the hydrogen quality is essential in order to be able to address a wide application range. Therefore, an experimental investigation was carried out to find out which contaminants enter into the hydrogen from the used natural gas pipelines. Pipeline elements from the high pressure gas grid of Austria were exposed to hydrogen. Steel pipelines built between 1960 and 2018, which were operated with odorised and pure natural gas, were examined. The hydrogen was analysed according to requirements of ISO14687: 2019 Grade D measurement standard. The results show that based on age, odorization and sediments, different contimenants are introduced. Odorants, hydrocarbons but also sulphur compounds, ammonia and halogenated hydrogen compounds were identified. Sediments are identified as the main source of impurities. However, the concentrations of the introduced contaminants were low (6 nmol/mol to 10 μmol/mol). Quality monitoring with a wide range of detection options for different components (sulphur, halogenated compounds, hydrocarbons, ammonia and atmospheric components) is crucial for real operation. The authors deduce that a Grade A hydrogen quality can be safely achieved in real operation.
Autoren: J. Melke, A. Maletzko, E. D. Gomez Villa, A. Bornet, G. K. H. Wiberg, M. Arenz, L. Sandig-Predzymirska, A. Thiere,A. Charitos, M. Stelter, Z. Wang, S. Pitscheider,E. Bertheussen, C. M. Pedersen, S. Finsdóttir, M. S. Kokborg, D. G. Berman, S. Dalvang, S. S. Müller, F. Seidel, N. Seselj, M. Höglinger, S. Kartusch, J. Eder, M.-G. Macherhammer, A. Trattner, C. Kallesøe
Abstract: Within the Recycalyse project different research organization and industrial partners worked together to develop catalysts for the oxygen evolution reaction for proton exchange membrane electrolysis that reduce the use of critical raw materials. The catalysts are applied to polymer electrolyte membranes via a direct coating process and tested both in single cells and at stack level. In order to reduce the dependence on material imports in Europe in the long term, recycling is considered for the catalysts, electrodes and the entire system.
Autoren: F. Radner, N. Strobl, M. Köberl, J. Rauh, K. Esser, F. Winkler, A. Trattner
Abstract: Our energy system is facing major challenges in the course of the unavoidable shift from fossil fuels to fluctuating renewable energy sources. Regional hydrogen production by electrolysis, utilizing regional available excess energy, can support the expansion of renewable energy by converting surplus energy into hydrogen and supplying it to the end energy sectors as a secondary energy carrier or process media. We developed a methodology which allows the identification of the regional optimal electrolysis scaling, the achievable Levelized Costs of Hydrogen (LCOH) as well as the annually producible amount of hydrogen for Central European regions, using renewable surplus energy from PV and wind production. The results show that as best case currently LCOH of 4.5 €/kg can be achieved in regions with wind energy and LCOH of 5.6 €/kg in regions with PV energy at 1485 €/kW initial investment costs for the hydrogen production infrastructure. In these cases, regions with wind energy require electrolysis systems with a capacity of 60 % of the wind peak power. Regions with PV energy require a scaling factor of only 45 % of the PV peak power. However, we show that the impact of regional electricity demand and grid expansion has a significant influence on the LCOH and the scaling of the electrolysis. These effects were illustrated in clear heatmaps and serve as a guideline for the dimensioning of grid-supporting electrolysis systems by defining the renewable peak power, the regional electricity demand as well as the existing grid capacity of the region under consideration.
Autoren: N. Klopčič, R. Regenfelder, T. Hafner, F. Winkler, C. Rasche, M. Rink, A. Trattner
Abstract: A transition towards zero-emission fuels is required in the mobility sector in order to reach the climate goals. Here (green) renewable hydrogen for use in fuel cells will play an important role, especially for heavy duty applications such as trucks. However, there are still challenges to overcome regarding efficient storage, infrastructure integration and optimization of the refuelling process. A key aspect is to reduce the refuelling duration as much as possible, while staying below the maximum allowed temperature of 85 °C. Experimental tests for the refuelling of a 320 l type III tank were conducted at different operating conditions and the tank gas temperature measured at the front and back ends. The results indicate a strongly inhomogeneous temperature field, where measuring and verifying the actual maximum temperatures proves difficult. Furthermore, a simulation approach is provided to calculate the average tank gas temperature at the end of the refuelling process.
Autoren: N. Klopčič, K. Esser, J. Rauh, M. Sartory, A. Trattner
Abstract: Hydrogen plays a vital role in decarbonizing the mobility sector. With the number of hydrogen vehicles expected to drastically increase, a network of refuelling stations needs to be built to keep up with the hydrogen demand. However, further research and development on hydrogen refuelling infrastructure, storage and standardization is required to overcome technical and economic barriers. Simulation tools can reduce time and costs during the design phase, but existing models do not fully support calculations of complete and arbitrary system layouts. Therefore, a flexible simulation toolbox for rapid investigations of hydrogen refuelling and extraction processes as well as development of refuelling infrastructure, vehicle tank systems and refuelling protocols for non-standardized applications was developed. Our model library, H2VPATT, comprises of typical components found in refuelling infrastructure. The key component is the hydrogen tank model. The simulation model was successfully validated with measurement data from refuelling tests of a 320 l type III tank.
Autoren: G. Singer, R. Köll, P. Pertl, A. Trattner
Abstract: The anode subsystem is a major energy consumer of polymer-electrolyte-membrane (PEM) fuel cell systems. A passive hydrogen recirculation system, like an ejector, is an excellent solution to maximize hydrogen utilization while maintaining low parasitic losses. However, high development efforts are necessary to maximize the performance of the ejector for the entire operating range. This research paper provides part of a toolchain for ejector development, consisting in particular of a multi-parameter simulation based on rotational symmetric 2D CFD. The 2D CFD greatly helps optimize the design of the ejector, reducing development effort, and increasing accuracy. In addition, the main correlations between thermodynamic states and geometry on the entrainment ratio are evaluated. Subsequently, an ejector is designed for a PEM fuel cell application using 2D CFD and the results show in which operating range a single ejector can be applied. This toolchain enables rapid design and optimization of ejector geometry, saving development time and cost while increasing accuracy and extending the operating range.
Autoren: N. Klopčič, I. Grimmer, F. Winkler, M. Sartory, A. Trattner
Abstract: To achieve the shift to renewable energies, efficient energy storage is of the upmost importance. Hydrogen as a chemical energy storage represents a promising technology due to its high gravimetric energy density. However, the most efficient form of hydrogen storage still remains an open question. Absorption-based storage of hydrogen in metal hydrides offers high volumetric energy densities as well as safety advantages. In this work technical, economic and environmental aspects of different metal hydride materials are investigated. An overview of the material properties, production methods as well as possibilities for enhancement of properties are presented. Furthermore, impacts on material costs, abundance of raw materials and dependency on imports are discussed. Advantages and disadvantages of selected materials are derived and may serve as a decision basis for material selection based on application. Further research on enhancement of material properties as well as on the system level is required for widespread application of metal hydrides.
Autoren: E. Wallnöfer-Ogris, F. Poimer, R. Köll, M.-G. Macherhammer, A. Trattner
Abstract: This paper focuses on the main chemical, electrochemical, and mechanical degradation mechanisms and poisoning effects that influence the life-time, the performance, and the functionality of PEM (polymer electrolyte membrane) fuel cell stack components reversibly and irreversibly. The underlying causes are explained, possible influencing factors are listed, and the effects of degradation on fuel cell operation and state of health are described. Based on this, further consequences as well as mitigation strategies are presented. The summary gives an overview of the affected causes of voltage decay, the influence of operating conditions, strategies, and events on each specific degradation mechanism, and additionally the influence of initial degradation on any further degradation.
Autoren: P. Reithuber, F. Poimer, S. Brandstätter, E. Schuttnig, S. Buchberger, A. Trattner, H. Eichlseder
Abstract: Air contaminants can have detrimental effects on the performance and durability of proton exchange membrane (PEM) fuel cell vehicles. This research focuses on the experimental investigation of the effect of nitrogen monoxide (NO) in the cathode gas stream, which provokes a cell voltage decrease due to the partially reversible adsorption of NO on the platinum catalyst. The concentration and exposure time of NO in the cathode gas stream are varied at selected constant current densities and load ramps to assess the effects throughout the fuel cell system operating range. The results show the cell voltage loss in the presence of NO and reveal a near-catalyst saturation with increased injected NO mass. Additionally, several voltage recovery and mitigation strategies are introduced and discussed by presenting conclusions about the general effect of NO on a fuel cell system in operation. The most promising recovery strategy for fuel cell systems is identified, and the overall system degradation is discussed. All experiments are performed in a test bed environment on a 25 kW low-temperature fuel cell system via controlled injection of NO into the cathode gas stream.
Autoren: G. Singer, R. Köll, L. Aichhorn, P. Pertl, A. Trattner
Abstract: Hydrogen is an important energy carrier for a future without fossil fuels, but PEM fuel cell systems have to utilize the entire available energy as efficiently as possible. Hydrogen is typically stored at a maximum pressure of up to 700 bar and is supplied to the anode system at about 15 bar. Normally, a pressure reduction valve expands the hydrogen between 700 and 15 bar, but the pressure energy is unused during expansion. In this paper, different expansion machines are analyzed and the most attractive concepts are studied in detail to regain the expansion energy. Finally, a piston expansion system concept is designed with an estimated power output of 10 kW and a driving range increase of 2%, reflecting the high potential for efficiency improvement.
Autoren: N. Klopcic, T. Stöhr, I. Grimmer, M. Sartory, A. Trattner
Abstract: Hydrogen is a key enabler of a sustainable society. Refurbishment of the existing natural gas infrastructure for up to 100% H2 is considered one of the most energy- and resource-efficient energy transportation methods. The question remains whether the transportation of 100% H2 with reasonable adaptions of the infrastructure and comparable energy amounts to natural gas is possible. The well-known critical components for refurbishment, such as increased compressor power, reduced linepack as well as pipeline transport efficiencies, and their influencing factors were considered based on thermodynamic calculations with a step-by-step overview. A H2 content of 20–30% results in comparable operation parameters to pure natural gas. In addition to transport in pipelines, decentralized H2 production will also play an important role in addressing future demands.
Autoren: G. Singer, G. Gappmayer, M. Macherhammer, P. Pertl, A. Trattner
Abstract: The anode subsystem of PEM fuel cells has to supply hydrogen in the required temperature, pressure, mass flow and concentration range under all operating conditions. At present, several components such as valves, sensors and a recirculation pump/blower (active recirculation) secure the supply, which consumes a significant amount of energy and reduces the overall efficiency. Passive recirculation with a pulsed injector-ejector unit is a promising approach to guarantee the required supply while maintaining low energy consumption. However, high development efforts are necessary to design and optimize an injector-ejector for the entire operating range. This paper proposes a novel development toolchain consisting of simulation models and experimental validation. In addition, simulation and measurement results are within a 2% accuracy for the stoichiometric ratio at nominal power. Further, the results show that recirculation covers the entire operating range. This toolchain enables accurate design and optimization of injector-ejector units saving development time and costs.
Autoren: Trattner, Alexander; Klell, Manfred; Radner, Fabian
Abstract: Based on technical, environmental, economic and social facts and recent findings, the feasibility of the transition from our current fossil age to the new green age is analyzed in detail at both global and local level. To avert the threats of health problems, environmental pollution and climate change to our quality and standard of life, a twofold radical paradigm shift is outlined: Green Energy Revolution means the complete change from fossil-based to green primary energy sources such as sun, wind, water, environmental heat, and biomass; Green Hydrogen Society means the complete change from fossil-based final energy to green electricity and green hydrogen in all areas of mobility, industries, households and energy services. Renewable energies offer a green future and are in combination with electrochemical machines such as electrolysers, batteries and fuel cells able to achieve higher efficiencies and zero emissions.
Autoren: Sejkora, Christoph; Kühberger, Lisa; Radner, Fabian; Trattner, Alexander; Kienberger, Thomas
Abstract: The EU aims for complete decarbonisation. Therefore, renewable generation must be massively expanded, and the energy and exergy efficiency of the entire system must be significantly increased. To increase exergy efficiency, a holistic consideration of the energy system is necessary. This work analyses the optimal technology mix to maximise exergy efficiency in a fully decarbonised energy system. An exergy-based optimisation model is presented and analysed. It considers both, the energy supply system and the final energy application. The optimisation is using Austria as a case study with targeted renewable generation capacities of 2030. The results show, that despite this massive expansion and the maximum exergy efficiency, about half of the primary energy still be imported. Overall exergy efficiency can be raised from today's 34% (Sejkora et al., 2020) to 56%. The major increase in exergy efficiency is achieved in the areas of heat supply (via complete excess heat utilisation and heat pumps) and transport (via electric and fuel cell drives). The investigated exergy optimisation results in an increase of the final electrical energy demand by 44% compared to the current situation. This increase leads to mainly positive residual loads, despite a significant expansion of renewable generation. Negative residual loads are used to provide heat and hydrogen.
Autoren: Trattner, Alexander; Höglinger, Martin; Macherhammer, Marie‐Gabrielle; Sartory, Markus
Abstract: A simulation tool called HYDRA to optimize individual hydrogen infrastructure layouts is presented. The different electrolyzer technologies, namely proton exchange membrane electrolysis, anion exchange membrane electrolysis, alkaline electrolysis, and solid oxide electrolysis, as well as hydrogen storage possibilities are described in more detail and evaluated. To illustrate the application opportunities of HYDRA, three project examples are discussed. The examples include central and decentral applications while taking the usage of hydrogen into account.
Autoren: Haas, Christoph; Macherhammer, Marie-Gabrielle; Klopcic, Nejc; Trattner, Alexander
Abstract: In this work, single-phase (liquid water) and two-phase (liquid water and gaseous oxygen) 3D-CFD flow analysis of the anode of a high pressure PEM electrolysis cell was conducted. 3D-CFD simulation models of the anode side porous transport layer of a PEM electrolyzer cell were created for the flow analysis. For the geometrical modelling of the PTL, two approaches were used: (a) modelling the exact geometry and (b) modelling a simplified geometry using a porosity model. Before conducting two-phase simulations, the model was validated using a single-phase approach. The Eulerian multiphase and the volume-of-fluid approaches were used for the two-phase modelling and the results were compared. Furthermore, a small section of the PTL was isolated to focus on the gas bubble flow and behaviour in more detail. The results showed plausible tendencies regarding pressure drop, velocity distribution and gas volume fraction distribution. The simplified geometry using the porous model could adequately replicate the results of the exact geometry model with a significant reduction in simulation time. The developed simulation model can be used for further investigations and gives insight into two-phase flow phenomena in the PTL. Additionally, the information obtained from simulation can aid the design and evaluation of new PTL structures.
Autoren: Wallnöfer-Ogris, Eva; Pertl, Patrick; Trattner, Alexander
Abstract: This work presents a zero-dimensional PEM fuel cell UI-characteristic model created in MATLAB Simulink® for operation with dry or humidified air supply. It is parameterised and validated based on the results of stack operation by varying stack temperature (50–80 °C), gas pressure (1.0–2.4 bar) and air humidification (0.0–1.0). The model is based on physical and electrochemical correlations and expanded by empirically assumptions concerning the influence of the humidification and limiting current density on the performance. The UI-model is intended to be integrated into a comprehensive zero-emission powertrain model. Since non-humidified operation of PEM fuel cell systems provides benefits for mobile applications by reducing space demand and system complexity, the objective of the model is to relate performance to the operating conditions and underlying physical parameters. Results confirm the feasibility of a self-humidifying stack operation at high performance by optimal parameter setting.
Autoren: Trattner, Alexander; Brandstätter, Stefan; Pertl, Patrick; Dehne, Thomas; Kügele, Christoph; Paulweber, Michael
Abstract: A clear transition from carbon-based energy sources and energy carriers towards renewable and carbon-free energy carriers is necessary in order to meet the climate goals set in the Climate Change Conference in Paris 2015. Hence, the consistent decarbonisation of all sectors of our economy is mandatory, e.g. in mobility and transport, for households and in industry. Electricity and hydrogen are the only two energy carriers that can be produced and used in an emission-free cycle. Particularly in mobility and road transport, battery electric vehicles for short range and fuel cells electric vehicles for long range and fast refuelling are offering the possibility for a complete decarbonisation. When high driving range is required, fuel cell vehicles achieve lower costs at high production volume compared to battery electric vehicles. Moreover, fuel cell vehicles feature significant advantages regarding rare resources and recycling. However, high improvement potentials especially concerning overall efficiency, costs, industrialisation, materials etc. are still existing.
As a starting point this paper provides an overview of the status of technology of fuel cells and hydrogen in mobility and road transport. Regarding efficiency analyses, the focus is put on a novel method for evaluating the fuel cell system efficiency using energy and exergy analyses. This innovative approach is based on sophisticated exergy analyses to determine efficiency potentials from fuel cell stack up to fuel cell system level including the auxiliaries - BoP components. In addition, the results are structured into physical, chemical and kinetic efficiency potentials. In this context examples for passenger car as well as for heavy duty applications are presented. As the thermal management of FC propulsion systems is decisive for enabling high efficiencies this method further allows detailed thermodynamic investigations for a single competent as well as for entire propulsion systems on a scientifically established basis. Furthermore, the well-to-wheel as well as life-cycle CO2 emissions of FCEVs in comparison to other powertrains are analysed. This comparison includes passenger cars, busses and trucks.
Link: Konferenz-Link
Autoren: Christoph Sejkora, Lisa Kühberger, Fabian Radner, Alexander Trattner and Thomas Kienberger
Abstract: The energy transition from fossil‐based energy sources to renewable energy sources of an industrialized country is a big challenge and needs major systemic changes to the energy supply. Such changes require a holistic view of the energy system, which includes both renewable potentials and consumption. Thereby exergy, which describes the quality of energy, must also be considered. In this work, the determination and analysis of such a holistic view of a country are presented, using Austria as an example. The methodology enables the calculation of the spatially resolved current exergy consumption, the spatially resolved current useful exergy demand and the spatially resolved technical potential of renewable energy sources (RES). Top‐down and bottom‐up approaches are combined in order to increase accuracy. We found that, currently, Austria cannot self‐supply with exergy using only RES. Therefore, Austria should increase the efficiency of its energy system, since the overall exergy efficiency is only at 34%. The spatially resolved analysis shows that in Austria the exergy potential of RES is rather evenly distributed. In contrast, the exergy consumption is concentrated in urban and industrial areas. Therefore, the future energy infrastructure must compensate for these spatial discrepancies.
Link: doi:10.3390/en13040843
Autoren: Patrick Pertl, Martin Aggarwal, Alexander Trattner, Walter Hinterberger, Nigel Foxhall
Abstract: In the highly innovative and holistic flagship project HySnow (Decarbonisation of Winter Tourism by Hydrogen Powered Fuel Cell Snowmobiles), funded by the Austrian Climate and Energy Fund, the decarbonization of winter tourism is being demonstrated. Within this project, two prototype e-snowmobiles have been developed including the adaption of a Polymer Electrolyte Membrane Fuel Cell (PEM-FC) system for the low temperature and high-performance targets and the integration of the drivetrain into the vehicle. In this paper the drivetrain development process of the prototype e-snowmobiles will be presented with the aim to derive specifications for the drivetrain components as PEM-FC system, hydrogen storage system, electric drive, battery and power electronics. Based on typical use cases for snowmobiles overall vehicle specifications and requirements are defined. Associated driving cycles are investigated and used as input for the development process. Subsequently, analyses regarding possible drivetrain topologies based on technical and economical vehicle requirements are carried out. In parallel, vehicle implementation concepts based on standardized development processes are performed. The development and the design process are verified by verification and optimization loops. The results define technical specifications of the PEM-FC, the battery along with the required hydrogen tank; to give an optimum concerning required drivetrain efficiency, and hence driving range as well as vehicle space and weight. It is expected that the hydrogen powered e-snowmobiles with high power, drivability, driving fun, and the lack of noise emission, pollutants, and GHG will convince the users of the concept benefits.
Link: SAE Mobilus
Autoren: Janos Kancsar, Michael Striednig, David Aldrian, Alexander Trattner, Manfred Klell, Christoph Kügele, Stefan Jakubek
Abstract: The air supply to the polymer electrolyte membrane fuel cell (PEMFC) stack is crucial for the performance of a PEMFC system. To enable modular and transient testing of the stack during development, a novel dynamic gas conditioning system is presented. To meet the requirements of transient stack testing, different hardware concepts for the testbed are evaluated and an experimental setup is realised. The thermodynamic states of this system are coupled through various relations and represent a nonlinear multivariate control problem. For controller design a dynamic nonlinear model of the system is derived and parameterised with measurements from the testbed. To decouple the system and achieve a good transient response the model-based nonlinear control concept of exact inputoutput linearisation is applied. Based on the decoupled system, a Two-Degree-of-Freedom (2DoF) controller is designed. The application of this nonlinear control concept on the realised hardware setup shows that accurate trajectory tracking during dynamic set point changes is ensured. Experimental results are presented to validate the control performance.
Autoren: Markus Sartory, Markus Justl, Patrick Salman, Alexander Trattner, Manfred Klell
Abstract: Hydrogen as carbon-free energy carrier, produced from renewable sources like wind, solar or hydro power, is a promising option to overcome the impacts of the anthropogenic climate change. Recently, great advances regarding the early market introduction of FCVs have been achieved. As the availability of hydrogen refueling stations is highly limited, a modular, scalable and highly efficient hydrogen supply infrastructure concept is presented in this paper. The focus lies on cost-effectiveness and flexibility for the utilization in different applications and for growing markets. Based on the analysis of different use cases, the requirements for the newly developed concept are elaborated. The modular system design, utilizing a standardized high pressure PEM electrolysis module, allows a scalable hydrogen production of up to several hundred kilograms per day. The high pressure electrolyzer produces hydrogen at 35 MPa without mechanical compression and offers the following benefits: highest system efficiencies, dynamic operational behavior, good partial load behavior, low maintenance efforts and highest hydrogen qualities. Refueling processes at both standardized filling pressures, 35 MPa and 70 MPa, can be realized. A major advantage of the modular concept is the capability of a subsequent extension in order to adapt the infrastructure to growing demands. The developed concept represents an important factor for the market penetration of hydrogen technologies as the utilization of a standardized electrolysis module will lead to significant cost reductions as of increasing production figures. Three implementation concepts with different hydrogen capacities are presented: a small-sized infrastructure for home refueling with 1.5 kg/d, a medium-sized infrastructure for industrial utilization with up to 50 kg/d and a large-sized infrastructure with more than 100 kg/d.
Autoren: Patrick Salman, Eva Wallnöfer-Ogris, Markus Sartory, Alexander Trattner, Manfred Knell
Abstract: The continuous increasingly stringent regulations for CO2 fleet targets request the introduction of zero-emission solutions in the near future. Moreover, additional customer benefits have to be generated in order to increase customer acceptance of zero-emission technologies. Actually high costs, reduced driving ranges and lack of infrastructures are some aggregative facts for end-customer acceptance thus also for a broad market launch. Plug-in hybrids as intermediate step towards zero-emission vehicles are meanwhile in series production with partly “zero-emission” operation mode and are well accepted by customers. The project partners HyCentA Research GmbH, Magna Steyr Engineering AG & Co KG, Proton Motor Fuel Cell GmbH and the Vienna University of Technology, Institute for Powertrains and Automotive Technology, have developed a hydrogen-powered zero-emission vehicle within a national funded research project. The combustion engine of an existing range extender shuttle van was substituted by a 25 kW proton-exchange-membrane fuel cell system. In addition, the battery capacity was reduced due to weight, size and costs reasons. Approaches for the complete vehicle integration of the fuel cell range extender and the 70 MPa hydrogen storage system are presented. The high voltage architecture was newly developed and the thermal management has been re-designed. A two circuit coolant system fulfills the wide range of component demands with the possibility of fuel cell waste heat usage for cabin heating. Influences of the operation strategy on the energy and cost efficiency of the vehicle are shown and the optimization potentials will be outlined. The adaptive energy management algorithm and its influence on the fuel efficiency and driving range will be presented. Overall, the vehicle setup combines the advantages of the battery and the fuel cell technology to compensate shortcomings like refueling duration, driving range and dynamic operation.
Autoren: Sartory, Markus; Wallnöfer-Ogris, Eva; Salman, Patrick; Fellinger, Thomas; Justl, Markus; Trattner, Alexander; Klell, Manfred
Abstract: The continuous increasingly stringent regulations for CO2 fleet targets request the introduction of zero-emission solutions in the near future. Moreover, additional customer benefits have to be generated in order to increase customer acceptance of zero-emission technologies. Actually high costs, reduced driving ranges and lack of infrastructures are some aggregative facts for end-customer acceptance thus also for a broad market launch. Plug-in hybrids as intermediate step towards zero-emission vehicles are meanwhile in series production with partly “zero-emission” operation mode and are well accepted by customers. The project partners HyCentA Research GmbH, Magna Steyr Engineering AG & Co KG, Proton Motor Fuel Cell GmbH and the Vienna University of Technology, Institute for Powertrains and Automotive Technology, have developed a hydrogen-powered zero-emission vehicle within a national funded research project. The combustion engine of an existing range extender shuttle van was substituted by a 25 kW proton-exchange-membrane fuel cell system. In addition, the battery capacity was reduced due to weight, size and costs reasons. Approaches for the complete vehicle integration of the fuel cell range extender and the 70 MPa hydrogen storage system are presented. The high voltage architecture was newly developed and the thermal management has been re-designed. A two circuit coolant system fulfills the wide range of component demands with the possibility of fuel cell waste heat usage for cabin heating. Influences of the operation strategy on the energy and cost efficiency of the vehicle are shown and the optimization potentials will be outlined. The adaptive energy management algorithm and its influence on the fuel efficiency and driving range will be presented. Overall, the vehicle setup combines the advantages of the battery and the fuel cell technology to compensate shortcomings like refueling duration, driving range and dynamic operation.
Autoren: Stefan Brandstätter, Michael Striednig, David Aldrian, Alexander Trattner, Manfred Klell
Abstract: The limitation of global warming to less than 2 °C till the end of the century is regarded as the main challenge of our time. In order to meet COP21 objectives, a clear transition from carbon-based energy sources towards renewable and carbon-free energy carriers is mandatory. Polymer electrolyte membrane fuel cells (PEMFC) allow an energy-efficient, resource-efficient and emission-free conversion of regenerative produced hydrogen. For these reasons fuel cell technologies emerge in stationary, mobile and logistic applications with acceptable cruising ranges as well as short refueling times. In order to perform applied research in the area of PEMFC systems, a highly integrated fuel cell analysis infrastructure for systems up to 150 kW electric power was developed and established within a cooperative research project by HyCentA Research GmbH and AVL List GmbH in Graz, Austria. A novel open testing facility with hardware in the loop (HiL) capability is presented. Vehicle, driver and driving cycle as well as powertrain components like battery, electric engine, transmission and different balance of plant (BoP) components can be simulated in real time. Ambient conditions and media supply temperatures can be adjusted dynamically in the range of –40 °C to 85 °C. Moreover, cathode air humidity can be varied in the range of 5 % to 95 %. The test bed allows research and development on topics from energy management to thermal management, from complete vehicle to sub-system control and calibration, from vehicle integration to the investigation of dynamics, cold start and lifetime.
Autoren: Mueller, Helfried; Bernt, Axel-Oscar; Salman, Patrick; Trattner, Alexander;
Abstract: The limitation of global warming to less than 2 °C till the end of the century is regarded as the main challenge of our time. In order to meet COP21 objectives, a clear transition from carbon-based energy sources towards renewable and carbon-free energy carriers is mandatory. Polymer electrolyte membrane fuel cells (PEMFC) allow an energy-efficient, resource-efficient and emission-free conversion of regenerative produced hydrogen. For these reasons fuel cell technologies emerge in stationary, mobile and logistic applications with acceptable cruising ranges as well as short refueling times. In order to perform applied research in the area of PEMFC systems, a highly integrated fuel cell analysis infrastructure for systems up to 150 kW electric power was developed and established within a cooperative research project by HyCentA Research GmbH and AVL List GmbH in Graz, Austria. A novel open testing facility with hardware in the loop (HiL) capability is presented. Vehicle, driver and driving cycle as well as powertrain components like battery, electric engine, transmission and different balance of plant (BoP) components can be simulated in real time. Ambient conditions and media supply temperatures can be adjusted dynamically in the range of –40 °C to 85 °C. Moreover, cathode air humidity can be varied in the range of 5 % to 95 %. The test bed allows research and development on topics from energy management to thermal management, from complete vehicle to sub-system control and calibration, from vehicle integration to the investigation of dynamics, cold start and lifetime.
Autoren: Striednig, Michael; Brandstätter, Stefan; Sartory, Markus; Klell, Manfred
Abstract: A zero-dimensional thermodynamic real gas simulation model for a tank filling process with hydrogen is presented in this paper. Ideal gas and real gas simulations are compared and the entropy balance of the filling process is formulated. Calculated results are validated for a type I tank (steel vessel) with measurements. The simulation is used to accurately predict the maximum gas temperature during the refueling of pressurized gaseous hydrogen storages, which must not exceed 85 °C according to international standards. The influences of ambient temperature, initial pressure and pressure ramp rate on the resulting hydrogen gas temperature in the tank are investigated. In experiments, the effect of pressure pulses applied in practice on the resulting gas temperature is investigated as is the influence of the Joule–Thomson effect of hydrogen and methane. Finally simulations and experimental results are used to develop a refueling protocol for hydrogen powered industrial trucks, in operation at Europe's first indoor hydrogen filling station in Linz, Austria.